Skip links
AI Edge Article Cover - PDC oil drill bits (3)

Redefining PDC Drill Bit Technology with AI Edge & X1 Edge

Cutting-edge PDC oil drill bits don’t just drill deeper, they learn, evolve, and outperform with every run. Taurex’s AI Edge development process and the X1 Edge cutter platform set a new standard for PDC drill bit performance. Together, they are reshaping how the industry approaches bit performance, longevity, and real-time optimization in the field through cutting-edge science and automation.

AI Edge: Data-Driven Performance for Every Cutter

Taurex’s AI Edge process, powered by BitVision™, transforms how PDC cutters are developed. Instead of relying solely on lab testing or post-run inspections, AI Edge feeds machine learning models with real-world performance data, captured from every bit run, not just a select few.

This proprietary process enables:

  • Optimized cutter grade & geometry placement based on loading profiles and damage trends
  • Automated feedback loops that allow engineers and cutter vendors to iterate faster and more accurately.
  • Real-time forensic root cause analysis at scale enables optimized cutter deployment and development strategies.

In short, AI Edge closes the gap between design, deployment, and performance. Every cutter is engineered not just to meet expectations, but to evolve with the demands of the application.

X1 Edge: A Stronger, Smarter Cutter

Born from the AI Edge process, X1 Edge is Taurex’s highest-performing PDC cutter to date. Field-tested in lateral wells across the Permian Basin, this cutter platform delivers consistent performance gains with measurable reductions in wear rates.

Key Performance Enhancements include:

  • 60% lower wear rate and >50% deeper leaching, enhancing thermal stability and durability.
  • 40% increase in diamond volume for improved abrasion resistance and thermal stability.
  • 11x reduction in corrosion rate, which extends operational lifespan and reduces the risk of costly bit trips.

With a stress-reducing interface design, this PDC cutter enhances toughness and reduces side load failures by minimizing stress in thicker diamond tables. The result is a bit that stays sharper longer, drills farther, and withstands harsher conditions, all while maintaining high efficiency.

Why It Matters

Taurex is continuously raising the bar by utilizing state-of-the-art AI and machine learning, bolstered by comprehensive knowledge capture and automated reporting, to enable data-driven cutter development and deployment strategies at scale.

Whether you’re dealing with abrasive formations, deep laterals, or unexpected bit wear, Taurex offers the ability to drill with confidence as their cutters evolve through the AI Edge process of continuous improvement.

Smarter Engineering. Stronger Results.

If your drilling operations demand more from your PDC drill bits, it’s time to explore what AI Edge and X1 Edge can do for your bottom line. Reach out to our experts today to get started.